PODCAST: Australia’s first 3D printed autonomous USV, with Josh Wigley and Harry Hubbert

Joint-capabilities
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By: Robyn Tongol

How can the new guard of Australian defence technology companies accelerate development of autonomous maritime capability through rapid manufacturing and AI-enabled uncrewed systems?

How can the new guard of Australian defence technology companies accelerate development of autonomous maritime capability through rapid manufacturing and AI-enabled uncrewed systems?

In this special Indian Ocean Defence & Security Conference & Exhibition episode of the Defence Connect Podcast, senior journalist Robert Dougherty is joined by Hyperion Systems CEO Josh Wigley and Greenroom Robotics co-founder and chief operations officer Harry Hubbert.

Hyperion and Greenroom Robotics have partnered to develop the southern hemisphere’s first 3D printed uncrewed surface vessel. The craft combines rapid additive manufacturing with Australian autonomy software to deliver a scalable and adaptable maritime platform.

Wigley and Hubbert discuss the rapid development of the 4.6-metre USV, including Hyperion’s use of recycled Australian plastics and large-scale 3D printing technology alongside Greenroom Robotics’ autonomous navigation and mission software.

The podcast conversation includes the following topics:

  • Development of the southern hemisphere’s first 3D printed autonomous USV.
  • The use of sovereign Australian autonomy software for navigation and mission control.
  • Rapid manufacturing techniques and the role of additive manufacturing in accelerating defence capability delivery.
  • Potential operational applications including ISR, persistent surveillance, logistics support and mine warfare.
  • Lessons drawn from modern conflicts, including Ukraine, and the importance of adaptable autonomous systems.
  • The role of sovereign supply chains, recycled materials and scalable production in Australia’s future maritime capability.

Finally, the discussion explores the future role of autonomous and uncrewed maritime systems within the Royal Australian Navy, including how Australian industry can rapidly scale sovereign capability development to meet evolving strategic requirements.

Enjoy the podcast,
The Defence Connect team

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Listen to previous episodes of the Defence Connect podcast:

Episode 11: CONTESTED GROUND: Weak, vulnerable, backwater – Australia’s choice between strategic camps and managed decline
Episode 10: PODCAST: Undersea dominance – Australia charts the maritime future through autonomous systems and AUKUS innovation
Episode 9: PODCAST: Australian Army Cadets pathways, submarine industry growth and Australia’s fuel security
Episode 8: CONTESTED GROUND: The blind faith factor – why Australians trust an ADF they don’t understand
Episode 7: PODCAST: Defence preparedness, artificial intelligence productivity, and Australian industrial resilience
Episode 6: CONTESTED GROUND: Shots fired! Chinese missile test shatters Australia’s ‘fog of peace’, with Mike Pezzullo
Episode 5: SPOTLIGHT: Counter-drone innovation, directed energy and delivering operational outcomes, with EOS Defence Systems’ Lee Kormany
Episode 4: PODCAST: Strengthening security ties, Fiji defence pact and Australia’s counter-drone push
Episode 3: CONTESTED GROUND: Lessons from the UK in political polarisation, generational dislocation and intergenerational warfare, with Ben Dullroy, Bravo Delta Advisory
Episode 2: PODCAST: Defence Industry Development Strategy, Defence reform and Australians fighting in Ukraine